دستگاه جوش ترانس پلاس سینرژیک 5000

نحوه‌ی کارکرد:

کنترلر‌های میکروپروسسور و کاملاً دیجیتالی برای ایجاد قوس الکتریکی کوتاه و بدست آوردن بهترین عملکرد در تمام زمینه‌ها و بدست آوردن نتایج مورد نظر در هر لحظه قابل استفاده هستند.

با این طراحی، این دستگاه بیشترین درخواست را در صنعت خودرو و سایر صنایع وابسته، ساخت تجهیزات، ساخت کارخانجات محصولات شیمیایی، خط تولید و تولید ماشین‌آلات صنعتی و همچنین در کارخانجات کشتی‌سازی دارد.

این سیستم چند‌گانه برای جوشکاری میگ‌‌ مگ، تیگ و جوشکاری الکترود با هر دو سیستم دستی و روبوتیک قابل استفاده است.

قوس جوش 500 آمپر، این دستگاه را برای استفاده در صنعت با دقت فوق‌العاده، اجرای دقیق و بهترین پروسه جوشکاری مهیا نموده است.

فلزات قابل استفاده در دستگاه:

آلومینیوم، کرونیکل، فلزات خاص،  فولاد

موارد مورد استفاده:

صنایع هوا فضا

خودرو و صنایع جانبی

طرح‌های صنعتی، ساخت خطوط و لوله‌های نفتی، صنایع وابسته

تعمیرات و خدمات پس از فروش

تولید خودرو‌های خاص و ساخت ماشین‌آلات صنعتی

ساخت ماشین‌آلات و کانتینر، مهندسی صنایع فولادی

ساخت تجهیزات ریلی

ساخت صنایع دریایی و کشتی

TransPuls Synergic 5000

  • Pulse welding up to 500 A
  • Microprocessor-controlled synergic operation
  • For industrial use

The fully digitised and microprocessor-controlled MIG/MAG power source for short circuit, spray and pulsed arcs enables the best weld properties in every respect, and reproducible results time and time again. With an output of 400 A, the TransPuls Synergic 4000 meets the highest demands of the automobile and component supply industry, equipment construction, chemical plant construction, machine and tracked vehicle manufacturing, and in shipyards. The multiprocess power source is suitable for MIG/MAG, TIG and electrode welding, as well as manual or robotic applications.Pulse welding with 500 A, highest precision, exact reproducibility and best weld properties, ideal for industrial use.


3 – 500 A
40 % d.c. at 500 A,100 % d.c. at 360 A
35,6 kg / 78.48 lb

3 x 400 V


Process
MIG/MAG
Base metals
  • Aluminium
  • CrNi
  • Special metals
  • Steel

    Fields of use
    • Aerospace industry
    • Automobile and component supply industry
    • Industrial plants, pipeline construction, assembly companies
    • Maintenance and repair
    • Manufacture of special vehicles and construction machinery
    • Plant, container and machine construction, steel engineering
    • Rail vehicle construction
    • Robotic welding
    • Shipbuilding / offshore

Overview

Overview

  • Digital welding process control 
    For one-off precision in the welding process, exact reproducibility and outstanding weld properties
  • Earth fault monitor 
    Prevents the welding current from flowing over the earth wire, which would destroy the PE conductor system
  • Energy-saving inverter technology 
    For higher degrees of efficiency, lower weight and smaller dimensions
  • Remote control facility 
    Enables user to intervene in the welding process directly on-site and change parameters
  • Synergic operation 
    For optimum welding parameters. Simply select material and sheet thickness and the stored know-how controls the welding process automatically.
Equipment features

Equipment features

General

  • “S” mark, CE mark as standard
  • Anti-stick function
  • Automatic burn-back correction
  • Automatic cooling unit shutdown
  • Basket spool adapter
  • Burn-back pulse (perfect wire end, optimum re-ignition)
  • Carbon gouging
  • Carrying handle
  • Cellulose-compatible
  • Continuous welding current adjustment using TIG welding torch
  • Digital welding process control
  • Earth fault monitor
  • Energy-saving inverter technology
  • Expansion using modules
  • Feeder inching – no gas or current
  • Gas test function
  • Job mode
  • Microprocessor controlled
  • Operating hours counter
  • Overtemperature protection
  • Remote control facility
  • Synergic operation
  • Temperature-controlled fan
  • Wire feeder creep

Operating modes

  • 2-step mode, 4-step mode
  • Manual
  • Spot welding
  • Welding start aluminium (special 4-step mode)

Displays

  • Arc length
  • Final (i.e. “end”) current
  • Hold function Automatically saves the actual values when welding finishes
  • Job number
  • Mains voltage monitor
  • Manual mode
  • Motor current
  • Operating mode
  • Overtemperature
  • Service codes
  • Sheet thickness
  • Welding current
  • Welding current (actual value)
  • Welding current (standard value)
  • Welding voltage
  • Welding voltage (actual value)
  • Welding voltage (standard value)
  • Wire feed speed

Settabel Parameters

  • Arc length correction
  • Burn-back time
  • Droplet detachment correction
  • Dynamic
  • Final (i.e. “end”) current
  • Gas post-flow time
  • Gas pre-flow time
  • Hot start

Options

General

  • Carrying strap
  • Current flow signal
  • Polarity switching
  • PullMig mode
  • Spatter-free ignition
  • SynchroPulse
  • Welding programs from database

Process

Process

  • MIG brazing
  • MIG/MAG Standard
  • MIG/MAG pulse
  • TIG DC

Base materials

Recommended ground materials

  • Aluminium
  • CrNi
  • Special metals
  • Steel

Application area/sector

Recommended areas of use

  • Aerospace industry
  • Automobile and component supply industry
  • Industrial plants, pipeline construction, assembly companies
  • Maintenance and repair
  • Manufacture of special vehicles and construction machinery
  • Plant, container and machine construction, steel engineering
  • Rail vehicle construction
  • Robotic welding
  • Shipbuilding / offshore
Technology

Technology

Digital Revolution
To see the benefits of the digital revolution in welding technology, let’s try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated. With digital technology, music remains music no matter how often a song is played. The quality remains the same. The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it’s completely digitally controlled.

Technical Data

3 x 400 VMains voltage
+ 15 % / – 15 %Mains voltage tolerance
50 / 60 HzMains frequency
35 AMains fuse protection
18 – 29,5 APrimary continuous current (100 %)
13,1 kVAPrimary continuous power (kVA)
0,99Cos phi
90%Degree of efficiency
3 – 500 AWelding current range MIG/MAG
3 – 500 AWelding current range TIG
10 – 500 AWelding current range, electrode
40 % d.c. at 500 ADuty cycle at 10 min/40° C (104° F)
100 % d.c. at 360 ADuty cycle at 10 min/40° C (104° F)
70 VOpen-circuit voltage
14,2 – 39,0 VWorking voltage MIG/MAG
10,1 – 30,0 VWorking voltage TIG
20,4 – 40,0 VWorking voltage Electrode
IP 23Protection
AFType of cooling
FInsulation class
625/290/475Dimensions l/w/h mm
24.6/11.4/18.7Dimensions l/w/h (inches)
35,6Weight kg
78.5Weight lb
CEMarks of conformity
CSAMarks of conformity
SSafety